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How a simple thickener maintenance request evolved into a productivity enhancement project
At an Australian mine, we delivered a first-of-a-kind feedwell upgrade to an existing tailings thickener, substantially reducing operating costs and improving water sustainability.
Commodity | Copper and Gold |
Technology | Customised E-DUC® Autodilution Mechanism and E-Volute™ Feedwell |
Application | Tailings Thickener Feedwell Upgrade |
Study type | Customer Story |
Country | Australia |
The custom-designed E-Volute™ feedwell with E-DUC® autodilution mechanism replaced an old bifurcated feedwell that had been supplied in the 1990s. We also provided onsite engineering support to ensure this complex project was completed smoothly. As a result of the work:
- Flocculant consumption has fallen 27%
- Underflow density has increased 2% w/w
- Water to tailings has fallen 6%
Overall, payback was achieved in ten months. The new feedwell has also helped the mine reduce its raw water draw by helping to increase reuse of mine affected process water.
"The design may have been a challenge, but itcertainly paid off in the end."
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